CORELESS INDUCTION FURNACE PDF

An induction furnace is an electrical furnace in which the heat is applied by induction heating of “V: Coreless Induction Furnaces”. Electric Melting Practice. Calderys offers refractory solutions for all parts of Coreless Induction Furnaces, whether you are melting non-ferrous alloys with melting points below °C. Solutions in dry ramming mix; Installation by Vibrosystem; Solutions with CPS ( Crucible Preformed System); Service at the installation and start- up; After-sale.

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By doing so alternating magnetic field is set up, eddy currents are induced in the metal piece and heat is produced in it. The heat in the material to be heated is produced by eddy currents. The advantages of coreless induction furnaces over other types are given below:. In this case, also the charge to be melted is made the secondary of the transformer. An advantage of induction heating is that the heat is generated within the furnace’s charge itself rather than applied by a burning fuel or other external heat source, which can be important in applications where contamination is an issue.

Medium-frequency coreless induction furnaces

Since the power factor does not remain constant during the operation of the furnace, the capacitance in the circuit during heat cycle is varied to maintain power factor approximately unity. To reduce copper gurnace, hollow copper tubes are used in which cold water is circulated. Smelting Bloomery produces sponge iron Blast furnace produces pig iron Cold blast Hot indudtion Anthracite iron Direct reduced iron.

For the same conductivity, the higher frequencies have a shallow skin depth—that is less penetration into the melt.

Induction furnace – Wikipedia

The automatic stirring action produced by eddy currents. Bessemer process Open hearth furnace Electric arc furnace Basic oxygen process. An induction furnace is an electrical furnace in which the heat is ckreless by induction heating of metal. Since the eddy current loss is proportional to the product of the square of supply frequency and square of indcution density, therefore by controlling the flux density and supply frequency the amount of heat can be controlled.

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Pattern welding Damascus steel Crucible steel Tatara furnace Cementation process.

Aluminium > Coreless induction furnaces

A preheated, one-tonne furnace melting iron can melt cold charge to tapping readiness within an hour. This page was last edited on indudtion Decemberat Articles needing additional references from November All articles needing additional references All articles with unsourced statements Articles with unsourced statements from July An induction furnace consists of a nonconductive crucible holding the charge of metal to be melted, surrounded by a coil of copper wire.

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Industrial furnaces Induction heating. An operating induction furnace usually emits a hum or whine due to fluctuating magnetic forces and magnetostrictionthe pitch of which can be used by operators to identify whether the furnace is operating correctly or at what power level. The metal to be heated is placed within a high-frequency current carrying coil. A crucible of more convenient shape can be employed.

Low hydrogen Short circuit. American Society for Metals. Iron laminations are provided outside the primary winding to create a low reluctance path for flux and also contain the stray field which may otherwise induce the heavy current in supporting steel structure. Annealing Low hydrogen Short circuit. The oscillators can generate a very high frequency in the order of megahertz. The coil creates a rapidly reversing magnetic field that penetrates the metal. The magnetic field induces eddy currentscircular electric currents, inside the metal, by electromagnetic induction.

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Bloomery produces sponge iron Blast furnace produces pig iron Cold blast Hot blast Anthracite iron Direct reduced iron.

A channel-type induction furnace has a loop of molten metal, which forms a single-turn secondary winding through inductino iron core.

Once melted, the eddy currents cause vigorous stirring of the melt, assuring good mixing. The rectified voltage is applied to the oscillator and high-frequency output is fed to the charge to be heated through an output transformer.

Generally, the smaller the volume of the melts, the higher the frequency of the furnace used; this is due to the skin depth which is a measure of the distance an alternating current can penetrate beneath the surface of a conductor. For lower capacities of furnaces higher frequency of the order of Hz are employed whereas for higher capacities frequencies are down to Hz.

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Lower frequencies can generate stirring or turbulence in the metal. Simple charging and pouring, precise control of power. Insuction powerful alternating current flows through the wire. The initial cost is more as compared to arc furnace. No core is provided in the coreless induction furnace.

Unsourced material may be challenged and removed. The eddy currents produced in the charge not only heat it up but also account for the stirring action. In ferromagnetic materials like ironthe material may also be heated by magnetic hysteresisthe reversal of the molecular magnetic dipoles in the metal. The operating power factor of such furnaces is very low between 0.